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Tag Archives: RV Furnace

RV Heater Types, Maintenance, & Troubleshooting

05 Wednesday Jan 2022

Posted by Coach-Net in RV Newbie, Tech Tips, Tips & Tricks

≈ 3 Comments

Tags

RV Camping, RV Furnace, RV Furnace Troubleshooting, RV Heater, RV heater Troubleshooting, RV Life, RV tech tip, RV Tips, RV travel, tech tip, Travel Tips

Over the years we’ve seen more and more RV enthusiasts not putting their RVs away for the winter or even heading South for warmer temperatures, rather using their rigs for winter activities. I remember some chilly nights at -20 degrees in Fargo ND, a weeklong trip with my own personal “Ski Chalet” in the Rocky Mountains of Colorado, and every February we drag out several motorhomes to use as “green rooms” for bands at the Winter Dance Party in Clear Lake IA!

Whatever your type of winter camping, making sure your furnace is operating at the utmost efficiency is important. Let’s take a look at the different types of heaters used in the RV Market:

RV Heater Types

Forced Air Ducted

For years, Suburban, Dometic, and Atwood Hyrdoflame were the main brands available and they all worked in a similar manner. The thermostat would be set to the desired temperature and when the ambient temperature inside the rig gets to that setting it would create a closed circuit and send the 12-volt power to the module board of the furnace calling for heat. The furnace would start the blower motor which exhausted any old air in the intake, burner assembly, and exhaust port. It also pushed air over the burner assembly to the vents drawing interior air for circulation. As the air flowed over the burner assembly it raised a sail switch in the round shroud and once this switch lifted high enough, it would create a close circuit sending 12-volt power back to the module board indicating there was enough airflow to open the gas valve and start the spark sequence. A forced-air–ducted vent furnace typically has an exterior mount and can only be accessed for service from the outside.

Once the burner was lit, air moving over the burner assembly was heated and distributed through the coach by either flexible ductwork under cabinets or under furniture or by a plenum under the floor to floor vents similar to a residential design.

Forced Air Direct Discharge

This design operated the same as the vented version but is used in smaller units without vents and the air is supplied directly from the vents on the furnace itself. It has a much more compact design and can be accessed from inside the rig.

Heat Pump

Another option for heat that has been a source of confusion for many RVers is a heat pump option that is labeled “Electric Heat” on a thermostat. Most heat pumps operate through the roof air conditioner and in simple terms, the unit runs backward and draws BTUs out of the outside air through the coils and evaporator to provide heat inside. These models only are efficient down to about 55 degrees outside temperatures and only supply mild supplemental heat from the 60-65 degree ambient temperature range. The confusing part is the label on the thermostat makes it look like it’s an electric heater that can be used any time you are plugged into shoreline power!

Almost every year I get a call from the group at the Winter Dance Party complaining the heaters don’t work in the units sitting outside as green rooms. In every case they ran the propane out using the forced air heater and switched it to “Elec Heat” and it just blows cold air. That’s because it is 0 degrees outside and there are NO available BTUs for the heat pump! However, it is a good source of free heat in that 55-65 degree range to top off the inside of your coach if you are plugged into shoreline power and not paying extra for it!

Heat Strip

Some roof air conditioners have a heat strip feature that does work on 120-volt power which heat a thin wired strip around the perimeter of the shroud inside the roof air conditioner, however, it is not typically enough to keep the rig warm.

In-Floor Heating Systems

Several models have been introduced over the years including Aqua Hot which has an onboard boiler that heats a liquid solution and routes it around the rig to heat the interior and water heater. I have also seen a few electrical versions of a wired-in-floor system using pads with coils but these are usually an aftermarket installation.

Making Your Forced Air Type More Efficient

There’s not a lot of maintenance required with forced air models either vented or non-vented however, there are things you need to understand to prevent issues.

Proper 12-volt House Battery Power

Even though they run on propane, your furnace needs at least 10.5 volts of DC power to the module board for it to open the gas valve and light. The deceiving part is the fan will run all the way down to 4-5 volts so it seems to have power, just won’t light? Most often the issue is a sulfated battery that can’t keep up even when plugged into shoreline power with all the other appliances running as it seems they are fully charged, but drop off fast if sulfated. I constantly get the question, my furnace will not run and my batteries are good? The only way you can tell your batteries are holding a full charge and providing the amp hours designed is to charge them properly, hook them up to a 24 amp draw machine, and count the hours! Since this is almost never done, hooking up a digital meter only tells you the current charge, not the efficiency. If the batteries are sulfated, they will start off at 12.6 volts but drop fast and a low battery will not provide the power needed to get the airflow out of the fan and raise the sail switch, therefore the gas valve will not open and the unit will not light. If your fan is running, but your furnace does not light, hook up a portable booster to verify it has enough power. If it still does not light, read on.

Low LP Pressure

All LP appliances need 11” of water column pressure to operate properly and this is provided by the regulator at the LP cylinder. If you know you have proper 12-volt power and hear the click of the gas valve opening and the spark trying to light and it does not light, the chance is you have low LP pressure. This can be tested at the furnace by a certified technician, or you can do a quick test by turning on a stove burner and watching the flame. It should be a steady blue one. Turn on a second and then a third and notice the flame. Then turn on another LP appliance such as a water heater or refrigerator and notice the flame. Sometimes appliances work fine for a while then stop. This could be a situation where it is the only appliance working and there is enough LP pressure and 12-volt power for one but when the water heater or refrigerator kicks on at the same time, there isn’t enough of one or the other? This little test will simulate several appliances drawing at the same time.

Sufficient Air Flow

Not only does the sail switch need to be raised at the fan motor shroud, but there must be good airflow out of the direct discharge as well as the vents. If you have rugs over the vents or anything blocking the airflow, it will create back up in the furnace could affect the sail switch but most likely create a rise in temperature building up and the high limit switch will shut the unit off. This is a temperature sensor at the far end of the burner assembly as a safety feature. Keep all vents open and free-flowing.

Maintenance

Even though I mentioned earlier there is very little maintenance required, it’s important to make sure there is good airflow in and out of the outside intake/exhaust vents as well as the interior air return. Spiders and mud daubers love propane and heat and will plug the holes needed to bring fresh air into the burner chamber and exhaust outside.

Make sure they are clean and the air is flowing freely. Sometimes it might be necessary to install a screen over the vent to prevent the build-up of foreign material! If your exhaust vent has an abundance of black soot or what looks like a potential extremely hot situation that has created a burned effect, get it looked at by a certified technician.

Also check inside to make sure there isn’t a build-up of pet hair, dust, or other items that can get drawn into the air return for proper circulation.


About the author:

Dave Solberg: Managing Editor, RV Repair Club

For the last 25 years, Dave has conducted RV maintenance and safety seminars, developed dealer and owner training programs, written RV safety and handyman articles authored an RV handbook reference guide, and logged over 100,000 miles on the road in an RV.

RV Repair Club

RV Repair Club is your go-to online resource for enthusiasts who want quality RV maintenance, repair and upgrade information – a community where passionate RVers can come together to gather knowledge and share their experiences.

Learn more about RV Repair Club.

RV Protect

Jim G. ~ “The young lady who assisted us was very kind, she listened to our needs and passed along the specific RV information to the service provider. The service provider used was local to us and very good. The service was efficiently, safely, and expertly given.” 

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Reviving Your RV Furnace

30 Friday Oct 2020

Posted by Coach-Net in RV Safety, Tech Tips

≈ 1 Comment

Tags

Camping In The Cold, Camping In The Winter, RV Care, RV Furnace, RV Maintenance, RV tech tips, RV winter maintenance, Tech Tips, winter camping

Reviving Your RV Furnace

While it is important to keep all your appliances in good condition, the furnace is the one appliance that is truly out-of-sight-out-of-mind and is of utmost importance in colder weather. This article serves as a reminder about furnace maintenance.

RV Furnace

RV Furnace An RV furnace requires almost no maintenance. If necessary, clean or vacuum out the ducts if they get dusty or dirty. Regularly inspect the furnace intake on the outside of the RV for debris, insects, or other restrictions. Restrictions in the air intake can cause incomplete combustion. The by-products of incomplete combustion are Carbon Monoxide (CO) and soot. CO is an odorless, colorless, toxic gas. Incomplete combustion can be indicated by the presence of soot on the furnace exhaust on the outside of the RV. However, this is not a given and is another reason to have your system annually inspected.

Furnace Duct

Since RV furnaces do not have intake filtration like the ones in our homes do, it is common for the system to get dust and lint caught in it so the furnace either does not work properly or doesn’t work at all. Depending on the make and model of your furnace, you will either have an access panel on the outside or inside of your coach. The latter will likely be behind a panel that says “not for storage” or something similar. Check that space and vacuum it as necessary. Remove the cover from the furnace housing and vacuum the inside of the appliance.

A common failure mode for an RV furnace is that the blower runs for a short time, then the furnace shuts off. This is a result of the burner not lighting and can be caused by several things. In many cases, it is the result of debris in the sail switch (also called the “air prover”). This is a relatively easy component to clean. Refer to your owner’s manual to learn how.

The order of operation for an RV furnace is as follows:

  1. The thermostat calls for heat
  2. The furnace blower starts after a short delay
  3. The blower runs for several seconds in order to purge any non-combusted propane
  4. The control will check airflow via the sail switch
  5. If it is closed, the burner will attempt to ignite

Many owners aren’t aware of this order of operations, so I am including it here. If you are having problems with your furnace, this list may help you understand what function is failing so you can better communicate to your service provider.

While the RV furnace is a reliable, largely maintenance-free appliance, keeping it clean can help to ward off furnace problems when you may need it the most.

Propane Appliances

I must briefly include this as a reminder that it is extremely important to have your RV propane system professionally inspected annually. Your local RV service center will make sure your system has no propane leaks, your regulator is working properly and outputting the correct propane pressure, and your appliances are all functioning as they should.

Failure to have your system regularly inspected runs the risk of your unit getting a propane leak, or your appliances not functioning properly, possibly resulting in incomplete combustion. Both of these conditions are potentially very hazardous. So, it is important to keep your unit properly maintained. The same applies to other regular tasks, such as seal inspections.


About the author: Steve Froese 

Steve Froese, an avid RV owner, traveler, and Coach-Net member since 2013, is the principal of “A Word to the Wise Technical Communications”, a published RV author, certified RV technician, and licensed Professional Engineer. He frequently collaborates with the “RV Doctor”, Gary Bunzer, and has worked with the RVIA/RVDA as a technical and training writer and consultant. Professionally, he works as a quality engineer and musician. Watch for more of Steve’s work in upcoming Coach-Net publications.

RV ProtectAww Shucks!

Stephen S. ~ “I have used Coach-Net for several years. A true bargain for the services provided. Highly recommend!” 

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RV Furnace Maintenance

11 Wednesday Dec 2019

Posted by Coach-Net in RV Information, Tech Tips

≈ 4 Comments

Tags

RV Furnace, RV Furnace Voltage, RV winter maintenance, winter camping, winter rving, Winter Travel

RV Furnace Maintenance

Just because cold weather is right around the corner, or has already frozen the corner in your neck of the woods, doesn’t mean you’re done camping for the year!  More RVers are using their rigs for winter activities such as skiing, ice skating, and even ice fishing trips rather than trying to find a hotel miles away from the activities.  If you plan to do any cold weather camping, it’s important to make sure your RV furnace is operating properly and some tips to make it run more efficiently.

Inside Motor Home

Let’s first cover how the liquid propane (LP) furnace operates;

The thermostat is set to the desired temperature, once the inside temperature drops below that setting, the thermostat calls for heat from the furnace.  Most thermostats have a variance that can be as much as 4 degrees below the setting.  Your RV thermostat is powered by the 12-volt house battery system, therefore you can not replace it with a residential model such as the NEST or other devices as they operate on 24-volt power.  Older models were designed with a bi-metal interior coil that would shrink and expand with temperature changes and we all remember the old “mercury in a tube” type models!  These should be changed with a newer RV specific model.  Also, make sure you match your heating and cooling system to the proper thermostat as some control both the heater and air conditioner, others have a heat pump, and some models have several zones with temperature sensors in individual rooms.

Once the thermostat calls for heat, the control module starts the blower motor inside the furnace which blows out any older air that may be trapped inside the burner assembly which could contain trace amounts of LP.  This is exhausted outside through the vent tube.  The blower motor also draws cold air from inside the RV and routes it back over the burner tubes and through the interior vents.  This forced air pushed up a “sail switch” located behind the burner tubes and once the switch reaches the desired height, creates a closed circuit that tells the module board there is sufficient airflow and to open the gas valve and light the burner assembly.  One common problem with RV heaters is low house batteries that will not provide enough airflow to raise the switch!  If your batteries are below 11-volts, the blower fan will run, but the unit will not light.  This can also be deceiving when the furnace does light and runs for some time and then just the blower runs.  This typically means the house batteries started off with enough voltage, but then drained fast due to sulfation.

Also, if you have a few heat vents closed, a rug over the floor vents, or a pinched or kinked supply hose in the rig, it will restrict the airflow and the sail switch will not rise, therefore the gas valve will not open and the spark igniter will not light the flame.

Heat Exancher

Once the sail switch has verified sufficient airflow and created the closed circuit, the circuit board will open the gas valve which you should hear a distinctive click, followed by the spark ignitor clicking and lighting the LP mixture in the burner assembly.  Then the heat exchanger will heat to approximately 200 and the air wheel pushes fresh air over the heat exchanger to provide warm air to the inside of the rig.

(Sail Switch)

Sail Switch

The air going through the heat exchanger is exhausted to the outside of the RV through an exhaust vent.  Some models have two vents on the outside of the rig, with the upper vent designed for fresh air, and the lower for heated air coming out of the heat exchanger.

Heat Exchanger 2

 

Tips to make your heater run more efficiently

As mentioned before, do not cover vents with carpeting, rugs, or close off to many vents inside the rig.  Not only does it limit airflow at the sail switch, it will also build up excess heat in the heat chamber and trigger the high limit switch.

Floor Vent

(High Limit Switch)

Verify your exterior exhaust and intake vents are unobstructed and your house batteries are in good working order. Lead-acid batteries will become sulfated and lose storage capacity if not properly charged and maintained.  Verify your LP pressure is sufficient which should be at 11” of water column and should be checked by a certified technician.  Make sure your LP regulator is not exposed to the elements and does not get snow and ice buried around it.

High Limit Switch

Troubleshooting Tips:

No Operation

If the furnace does not light, verify there is 12-volts going to the thermostat and then at the control board on the furnace.

Propane

Check to see if the blower motor is working but the valve is not opening and trying to spark.  If the blower motor is not working, check to make sure there is no obstruction such as a mouse nest.  This requires removal of the shroud or often time the entire unit to access.  Removal will also allow you to test the sail switch and high-temperature switch which can be done with an ohm resistance test.

Blower runs, no heat

Test for 12-volt at the control module, listen for the gas valve to open with a click, listen for spark attempt.  If the gas valve does not open, it could be a faulty control board.  If it attempts to spark, it could be a cracked ceramic insulator on the lighter probe causing the spark to follow the crack to ground known as carbon tracking which means the spark does not get to the burner.  It could also mean a dirty or contaminated spark ignitor or improper gap. And finally, it could mean low LP pressure due to a weak or faulty regulator.

Furnace runs for a short time, shuts off too soon.

This is typically due to weak house batteries that are sulfated and do not hold a charge very long as mentioned earlier.  Once the furnace shuts off, immediately check voltage at the control board, anything below 11-volts will create this situation.  Even if the rig is plugged into shoreline power, the converter or battery charger will not engage until the batteries hit 10.5-volts so there may be a power gap between what the furnace needs to light and the converter senses for charging.

It can also mean the high limit switch is getting too hot due to obstruction in the vents or is getting weak.

Give your furnace a helping hand!
It’s important to understand your furnace systems’ capacity and sometimes provide a little help with supplemental heat and additional insulation.  A catalytic heater is a safe supplement in the bedroom at night or living area in the daytime.

Mr. Buddy Heater

Check out the articles in our archive on Tips for winter camping and learn about skirting the underside of your rig, insulating the windows, and finding leaks that would allow warm air to escape.


Dave Solberg: Managing Editor, RV Repair Club

For the last 25 years, Dave has conducted RV maintenance and safety seminars, developed dealer and owner training programs, written RV safety and handyman articles, authored an RV handbook reference guide and logged over 100,000 miles on the road in an RV.

RV Repair ClubRV Repair Club is your go-to online resource for enthusiasts who want quality RV maintenance, repair and upgrade information – a community where passionate RVers can come together to gather knowledge and share their experiences.

Learn more about RV Repair Club.

Tire Discounts

Aww Shucks!

Deborah B. ~ “We believe that our money on having Coach-Net is WELL spent. Great service!”

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RV Furnace Efficiency: The Thermostat

16 Friday Feb 2018

Posted by Coach-Net in Tech Tips

≈ 1 Comment

Tags

RV Furnace, RV Life, RV tech tip, RV tech tips, rv thermostat, RV Tips, tech tip, tips

RV Furnace thermostatToday we are seeing more RV enthusiasts using their RV for winter activities such as skiing, ice skating, and even ice fishing.  Even if you are not one of the die-hard cold weather enthusiasts, your RV adventure may take you to a location that will need the onboard heater to keep things warm.  An understanding of how your RV LP furnace operates is important to help make it run more efficiently and to prevent a malfunction.

RV furnaceJust like in your home, the thermostat senses the ambient temperature at the point of installation and can be set to the desired temperature.  Once the temperature falls below the setting, it creates a closed circuit which sends power to the furnace control board.  If you have an older model with a bi-metal thermostat it’s best to replace it with a newer digital RV model.  Make sure it matches the mode of operation your current thermostat has.

Some thermostats also control the air conditioner and either a heat strip or heat pump option.  A heat strip is simply a heat element or coil that is placed in the air conditioner and when operated heats the coils similar to an electric stove top or portable heater.  The air conditioner uses the fan only to send the heat into the coach.  This is a good option if you have free electricity as it does have a huge amp draw for the heat it produces.Elec Heat

Here is the confusing part…some thermostats have a mode that is labeled “Elec Heat” which RV owners think is an electric operation of the onboard furnace.  This is actually a heat pump option incorporated in the air conditioner.  A heat pump extracts BTU’s from the outside air to bring into the rig and remove cold air from inside the rig.  Heat pumps are only efficient with temperatures above approximately 35-40°!  So when the temperatures get below that, it blows cold air.  One more thing to know about thermostats is zones!  Keep in mind the thermostat can only sense the temperature in the location it has been placed, unless it has an option for zones with a temperature tensor in the bedroom or other location.

Once the thermostat senses the temperature has fallen below the temperature that was set, it creates a closed 12-volt circuit which is similar to touching two wires together that allows the voltage to flow to the furnace.  Keep in mind this could be 2-4 degrees lower before it creates the closed circuit.

The 12-volt circuit alerts the control module on the furnace which starts the blower as well as the combustion air wheel, which draws fresh air in from the vent on the outside of the coach.  A switch called the “sail switch” is located inside the blower assembly and the airflow pushes the switch up to make contact with the module and create another closed circuit.  This provides a feed back to the control module verifying everything is open and there is good air flow.  If your house batteries are below 10.5 volts, the blower will run, but will not have enough power or airflow to raise the sail switch enough to create the closed circuit.  Therefore the blower will continue to run but the furnace will not light.  Also, if you have a few heat vents closed, a rug over the floor vents, or a pinched or kinked supply hose in the rig, it will restrict the airflow and the sail switch will not rise, therefore the gas valve will not open and the spark igniter will not light the flame.RV furnace

Once the sail switch has verified sufficient airflow and created the closed circuit, the circuit board will open the gas valve which you should hear a distinctive click, followed by the spark ignitor clicking and lighting the LP mixture in the burner assembly.  Then the heat exchanger will heat to approximately 200 degrees and the air wheel pushes fresh air over the heat exchanger to provide warm air to the inside of the rig.  The air going through the heat exchanger is exhausted to the outside of the RV through an exhaust vent.

A high limit switch is located on the end of the heat chamber which measures the temperature and will shut the unit off if it gets higher than normal.  This can happen when interior registers get covered with a rug, vents are shut off, or supply hoses get pinched.RV furnace

To troubleshoot a nonworking furnace, first check the fuse at the distribution center, then the voltage supply to the furnace.  This can be done without removing the furnace.  If the blower wheel starts, but there is no heat or ignition, the sail switch typically is not raising high enough to close.  If the 12-volt supply is less than 10.5 volts, the fan will not turn fast enough to raise the sail switch, therefore it will not close and light.

If the fan does not turn on and there is 12-volt supply, check the thermostat by removing and touching the two wires together which will bypass the thermostat and send a signal to the module board.  If all this is good, then you will need to remove the furnace and verify the module board and the high limit switch.

If the unit starts, ignites, and runs for a short period of time, the high limit switch is sensing high temperature or is faulty.  Verify you have all vents open and unobstructed and all supply lines to the registers under couches and inside cabinets are not pinched or kinked.RV furnace

 

About the author:

Dave Solberg: Managing Editor, RV Repair Club

For the last 25 years, Dave has conducted RV maintenance and safety seminars, developed dealer and owner training programs, written RV safety and handyman articles, authored an RV handbook reference guide and logged over 100,000 miles on the road in an RV.

RV Repair ClubRV Repair Club is your go-to online resource for enthusiasts who want quality RV maintenance, repair, and upgrade information – a community where passionate RVers can come together to gather knowledge and share their experiences.

Learn more about RV Repair Club.

RV Protect

 

Aww Shucks!

John A. BC.~ “I live in a smaller city in Canada and was curious about how effective the service would be here … but I was pleasantly surprised. The contact person was patient and though it took him a few minutes to locate me, he was very helpful. This is my second experience with Coach Net – the last being in Nevada with my RV, and both experiences were very good. Thank you and keep up the good work!!”

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The Heat is On – part 2

12 Tuesday Apr 2016

Posted by Coach-Net in Tech Tips

≈ Leave a comment

Tags

Combustion Chamber, Propane System, RV Furnace, RV Furnace Voltage, RV Safety, RV tech tip, Sail Switch, Short-Cycling, tech tip

Furnace P2 header Last week I published an overview article on how direct spark ignition forced-air RV furnaces work. This week I will discuss some possible failure modes and troubleshooting steps to help keep the appliance functioning properly.

Unlike other RV appliances, furnaces utilize a purge cycle and are also prone to short-cycling. These characteristics are relevant because they may cause the user to believe the furnace is not working properly. During the purge cycle, the furnace blower will run for up to thirty seconds before the burner lights and after the burner shuts off when the requested temperature is met. This is to ensure that the combustion chamber has adequate air available and does not have any residual gas present. At the end of the heating cycle, the purge acts to cool the combustion chamber. This may leave some owners feeling that their furnaces are malfunctioning, since the appliance will blow cold air for a short time. You should hear your furnace burner ignite after the blower starts, but there could be a delay of up to thirty seconds. Also note that there may be a slight delay between turning on the furnace or setting the temperature and the blower motor starting.

snow covered RVWith short-cycling, the furnace will shut down before the set temperature is reached. This is a common problem in very cold weather and results from the furnace overheating before the RV heats up. This is a normal occurrence meant to protect the furnace and does not indicate a faulty appliance. When this occurs, the furnace will relight when it cools down. Short-cycling may occur more than once in a heating cycle, but eventually the RV will reach the set temperature and the short-cycling will stop. If your furnace short-cycles, be patient, as it may take slightly longer for the RV to heat up. You may choose to slightly reduce the set temperature.

The most common failure mode of an RV furnace is low voltage. Because it uses a blower motor, the furnace is the RV appliance most susceptible to low-voltage failure. A furnace will not run if the house battery voltage falls below 10.5 volts. Voltages higher than 10.5, but lower than the nominal 12V may allow the blower to start but prevent the burner from lighting. This is because the sail switch will fail to close under low airflow conditions. This switch is designed to close and allow current to flow to the ignitor when adequate airflow is achieved. Since low voltage will prevent the blower from spinning fast enough, the sail switch will not close and the furnace will not light.

If your furnace will not start or if the burner does not light after thirty seconds, measure the battery voltage, as well as the voltage reaching the furnace. This can be measured at the fuse panel or at the red and white or black and white wires at the furnace control board. If the voltage is lower than about 11V, you should identify and rectify the cause of the low voltage then test the furnace for proper operation.

Propane If the furnace blower starts and the burner tries to light but fails, I would first check the propane system. Make sure your other propane appliances are functioning properly. It is a good idea to have your propane system inspected annually by a qualified RV service center.

If your furnace is not functioning properly, your battery voltage is higher than 11V, and your propane system is functioning properly, you should have your RV furnace professionally repaired. The problem could lie with the control board, limit switch, sail switch, gas valve, blower, wiring, or elsewhere.  Fortunately, most furnace problems are voltage-related.

About the Author: 

Steve Froese, an avid RV owner, traveler, and Coach-Net member since 2013, is the principal of “A Word to the Wise Technical Communications”, a published RV author, certified RV technician, and licensed Professional Engineer. He frequently collaborates with the “RV Doctor”, Gary Bunzer, and has worked with the RVIA/RVDA as a technical and training writer and consultant. Professionally, he works as a quality engineer and musician. Watch for more of Steve’s work in upcoming Coach-Net publications.

RV Protect

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The Heat is On – part 1

05 Tuesday Apr 2016

Posted by Coach-Net in Tech Tips

≈ Leave a comment

Tags

Blower Motor, DSI Board, RV Furnace, RV Safety, RV tech tip, RV Tips, Thermostat, Timing Circuit

Funace P1 In my last two columns I have been discussing the RV water heater, and this week I will extend the appliance discussion to the furnace. Because they are so inherently reliable, RV appliances are often taken for granted until they fail. Furnaces are perhaps the strongest example of this, as they rarely fail, and even when they do, it may go unnoticed until the cold weather sets in. This can make for a long, cold day or night. There is not much to worry about in an RV furnace, but in this two-part article I will present the basic furnace theory of operation and some repair and maintenance issues. Note that this article will deal exclusively with direct spark ignition (DSI) ducted forced-air furnaces, as these are the most common models in most recreational vehicles.

RV furnaces work on the principle of heat transfer by blowing ambient air over a hot sealed combustion chamber, heating the RV. Heat from the combustion chamber is not blown directly into the RV because of the risk of carbon monoxide (CO) entering the coach. A limit switch is used to protect the furnace from overheating. The switch opens if the furnace housing gets too hot, cutting off the voltage to the burner. There is also a sail switch to ensure adequate airflow over the combustion chamber. The sail switch opens once there is a high enough flow of air from the blower. A time delay relay (TDR) or control circuit allows current to flow to the blower motor when the furnace is turned on, but delays current to the gas valve until the combustion chamber is clear of residual gasses. The TDR or timing circuit also allows the combustion chamber to cool down after the temperature set point is reached.

RV FurnaceThe DSI furnace heating cycle is as follows:

  • The TDR or timing circuit in the DSI board allows the blower to purge the chamber for 20 – 30 seconds.
  • The DSI board supplies current to the gas valve and causes it to open.
  • As the valve opens, a high-current spark is sent to the electrode at the burner. The board will lock-out the furnace after three ignition attempts if the flame sensor does not detect a flame within about 7 seconds. Some older furnaces only make a single attempt at ignition.
  • If the furnace fails to ignite and the thermostat remains closed, the blower will remain on until the thermostat is manually reset.

When the temperature reaches the desired set point, the thermostat will open the contacts and power will be removed from the TDR or DSI board timing circuit. This will close the gas valve and the burner will go out. The TDR or timing circuit will keep the blower motor running until the combustion chamber cools.

Although the RV furnace may seem like a complex appliance, they are inherently reliable, as mentioned above. Although furnace failures are rare, they do happen. Next week I will present some possible failure modes and troubleshooting steps to help keep your RV warm and cozy.

About the Author: 

Steve Froese, an avid RV owner, traveler, and Coach-Net member since 2013, is the principal of “A Word to the Wise Technical Communications”, a published RV author, certified RV technician, and licensed Professional Engineer. He frequently collaborates with the “RV Doctor”, Gary Bunzer, and has worked with the RVIA/RVDA as a technical and training writer and consultant. Professionally, he works as a quality engineer and musician. Watch for more of Steve’s work in upcoming Coach-Net publications.

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